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The Hua-type Prefabricated Box Substation is a specialized pre-installed power distribution and step-up substation, purpose-built for new energy power generation projects. This advanced substation consists of three core compartments: high-voltage chamber, low-voltage chamber, and power transformer. The key structural difference between this Hua-type design and traditional box-type substations is the external placement of the transformer unit, which effectively solves the chronic heat dissipation challenge of traditional enclosed substations. The transformer is tightly connected to the substation enclosure via side outlet wiring, with an internal partition that separates the enclosure into independent high-voltage and low-voltage chambers. This optimized design delivers reliable, high-efficiency power conversion and distribution, making it the preferred solution for new energy power generation grid connection projects.
Innovative external transformer layout, leveraging natural air circulation to rapidly dissipate heat from transformer operation, eliminating thermal accumulation risks
Modular prefabricated structure, with all components pre-assembled and tested in the factory before delivery
Independent high-voltage and low-voltage chamber isolation design, ensuring operational safety and simplified maintenance access
Compact footprint, with 40% smaller land occupation compared to traditional civil construction substations
Significantly extends transformer service life through superior heat dissipation, reducing long-term equipment replacement and maintenance costs
Cuts on-site construction time by over 70%, as the pre-tested unit only requires simple on-site wiring and commissioning
Delivers stable and reliable step-up performance for new energy generation, ensuring compliant and efficient grid connection of photovoltaic and wind power
Reduces overall project investment, with lower civil construction costs and shorter project payback periods
Parameter | Standard Value Range |
Transformer Rated Capacity | 50kVA - 3150kVA |
High-Voltage Side Rated Voltage | 10kV / 35kV |
Low-Voltage Side Rated Voltage | 0.4kV / 0.69kV |
Rated Frequency | 50Hz / 60Hz |
No-Load Loss | Compliant with GB/T 1094.1 International Standard |
Cooling Method | Natural Air Cooling (ONAN) |
Protection Grade | Enclosure IP54 / IP65 Customizable |
Wiring Scheme | Customizable According to Project Requirements |
This Hua-type Prefabricated Box Substation is ideal for utility-scale photovoltaic and wind power generation step-up grid connection projects, industrial and commercial park power distribution systems, urban infrastructure power supply projects, rural power grid renovation projects, and temporary power supply for construction sites. It is the go-to solution for power engineering EPC contractors, renewable energy project developers, industrial facility operators, and utility power distribution departments.
Ambient Temperature Range: -35℃ to +50℃
Altitude: ≤1000m (customizable for high-altitude areas up to 4000m)
Relative Humidity: ≤90% (at 25℃, non-condensing)
We provide full customization for transformer capacity, high and low voltage switchgear configuration, enclosure material and protection grade, intelligent monitoring system integration, and anti-corrosion treatment to adapt to harsh environments such as coastal, plateau, and desert areas.
Huachen is a leading manufacturer of prefabricated box substations with decades of R&D and manufacturing experience in the power transmission and distribution industry. We adhere to strict international quality standards for every production link, from material selection to finished product testing. Our team provides full-cycle support, including pre-sales project design, on-site installation guidance, and after-sales maintenance, with flexible production capacity to meet both bulk and custom project orders.
The core difference is the external transformer design of our Hua-type Prefabricated Box Substation, which solves the chronic heat dissipation problem of traditional enclosed box substations, greatly improving equipment operation stability and service life.
Yes, we offer customized anti-corrosion, windproof, sand-proof, and low-temperature resistant solutions, making the unit suitable for harsh outdoor environments such as coastal areas, plateaus, deserts, and cold regions.
All components are pre-assembled, wired, and fully tested in the factory before delivery, eliminating complex on-site assembly and long-term commissioning work, greatly shortening the project construction and grid connection cycle.
To get a custom solution and detailed project quote for your power distribution or new energy grid connection project, reach out to our technical sales team at +86-15852118166 or send your project parameters to baojia@hcbyq.com. We will provide a free tailored design and competitive quotation within 24 hours. (Word count: 886)