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New Energy Photovoltaic Box-Type Substation

The New Energy Box-Type Substation for Photovoltaic Power Generation is a high-voltage/low-voltage prefabricated substation designed for renewable energy power generation systems. It integrates high-voltage switchgear, transformer body, protective fuses in the oil tank, low-voltage switchgear and related auxiliary equipment into one compact unit.

The substation steps up the voltage from a new energy grid-connected inverter or AC generator to 10kV or 35kV, and then outputs power through 10kV or 35kV lines for grid connection. It is an ideal supporting device for photovoltaic power generation systems that require integrated step-up and grid-connected power distribution equipment.
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Product Description

Product Overview

The New Energy Box-Type Substation for Photovoltaic Power Generation is mainly used as step-up equipment in photovoltaic power generation systems. It receives power from the grid-connected inverter, increases the voltage through the step-up transformer, and transmits electricity to the grid through 10kV or 35kV output lines.

By integrating high-voltage equipment, transformer, protection components, low-voltage switchgear and auxiliary devices into one prefabricated structure, the product helps simplify the layout of photovoltaic power stations. Its compact design, fully sealed oil tank, outdoor enclosure protection and optional monitoring configuration support stable operation in photovoltaic grid connection applications.

New Energy Photovoltaic Box-Type Substation

Product Features

Compact Structure with External Radiator

The substation has a compact structure and occupies a small installation area. The external radiator design improves heat dissipation performance and supports stable operation in photovoltaic power generation projects.

Reliable Transformer Technology

The product adopts a new transformer series technology with a rational structure and reliable safety performance. It is suitable for high-voltage/low-voltage prefabricated substation applications in renewable energy power systems.

Reduced High-Voltage Safety Distance

Transformer oil is used as the insulating medium for the 10kV or 35kV high-voltage components. This helps reduce the required safety distance and supports a more compact equipment layout.

Fully Sealed Oil Tank Design

The oil tank adopts a fully sealed structure, isolating the transformer oil from the atmosphere. This greatly reduces oil oxidation and moisture intrusion, helping improve system stability, reliability and safety.

The plate-type radiator is easy to disassemble, making maintenance more convenient.

Outdoor Enclosure Protection

The enclosure is treated with a special shot-blasting process, providing good corrosion resistance and UV resistance. It can also help resist wind and sand erosion in outdoor installation environments.

Intelligent Low-Voltage Protection

The low-voltage side adopts intelligent circuit breakers and molded-case air switches. These components provide high breaking capacity and good protection performance.

Optional Monitoring Configuration

The transformer oil tank can be equipped with pressure gauges and temperature gauges with communication interfaces. The load switch can also be equipped with a travel switch, supporting remote monitoring, operation and maintenance of the transformer.

Sealed Cabinet and Protection Grade

The cabinet adopts a fully sealed design. The protection grade of the high-voltage and low-voltage compartments can reach IP54, while the transformer body can reach IP68.

New Energy Photovoltaic Box-Type Substation

Execution Standards

Standard No.

Standard Description

JB/T 10217

Combined Transformer

GB 1094

Power Transformer

GB/T 6451

Technical Parameters and Requirements for Oil-Immersed Power Transformers

GB 11022

General Technical Requirements for High-Voltage Switchgear

GB/T 16927

High-Voltage Test Techniques

GB 311.1

Insulation Coordination for High-Voltage Power Transmission and Transformation Equipment

GB 50150

Standard for Handover Test of Electrical Equipment Installation Engineering

GB/T 5273

Terminals for Transformers, High-Voltage Apparatus and Bushings

GB 4208

Degrees of Protection Provided by Enclosures, IP Code

GB/T 191

Packaging Pictorial Markings for Handling of Goods

Operating Conditions

Item

Requirement

Ambient air temperature

-40°C to +45°C

Altitude

≤4500m; plateau-type design is required when altitude is above 2000m

Outdoor wind speed

≤35m/s

Relative humidity

Daily average ≤95%; monthly average ≤90%

Pollution grade

Class II, III and IV

Seismic intensity

Grade 8

Installation site

No fire hazard, explosion risk, serious pollution, chemical corrosion or severe vibration

Photovoltaic Step-Up Grid Connection Solution

The New Energy Box-Type Substation for Photovoltaic Power Generation is suitable for photovoltaic power stations that require voltage boosting and grid-connected output. It can step up the voltage from the photovoltaic inverter side to 10kV or 35kV and transmit power through medium-voltage lines.

For photovoltaic power generation projects, Huachen provides product selection and configuration support according to project voltage level, grid connection requirements, installation environment and monitoring needs. The integrated structure helps simplify equipment arrangement and supports a more compact and organized PV power station layout.

New Energy Photovoltaic Box-Type Substation

Project and Service Support

Huachen provides support for product selection, manufacturing, testing, installation and after-sales service. For photovoltaic step-up substation projects, the technical team can assist with product configuration, project communication, production coordination, testing support, installation guidance and delivery support according to project requirements.

With manufacturing capability, testing capability and project service experience, Huachen supports customers in applying new energy box-type substations to photovoltaic power generation and grid-connected power distribution projects.

Application

The New Energy Box-Type Substation for Photovoltaic Power Generation is mainly used in photovoltaic power generation systems and other renewable energy projects that require 10kV or 35kV step-up grid connection.

It is suitable for outdoor photovoltaic power station applications where compact structure, reliable insulation, sealed protection, convenient maintenance and optional remote monitoring are required.

Product Model Definition

Code

Meaning

Z

Combined transformer

G

Common box type

S

Three-phase

Winding type

F type or unlisted type

Performance level code

Transformer performance level

High-voltage connection scheme

Z terminal / H ring network

New energy type

G: Photovoltaic / F: Wind power

Rated capacity

Rated capacity, kVA

Voltage class

Voltage class, kV

FAQ

What is the main function of the New Energy Box-Type Substation for Photovoltaic Power Generation?

Its main function is to step up the voltage from a photovoltaic grid-connected inverter or AC generator to 10kV or 35kV, and then transmit the power through 10kV or 35kV lines for grid connection.

What equipment is integrated inside the substation?

The substation integrates high-voltage switchgear, transformer body, protective fuses in the oil tank, low-voltage switchgear and related auxiliary equipment into one prefabricated unit.

What voltage levels are supported for grid connection?

The product supports 10kV and 35kV step-up grid-connected output applications.

What are the main advantages of the fully sealed oil tank?

The fully sealed oil tank isolates transformer oil from the atmosphere, reducing oil oxidation and moisture intrusion. This helps improve system stability, reliability and safety.

What protection grade can the product achieve?

The protection grade of the high-voltage and low-voltage compartments can reach IP54, and the transformer body can reach IP68.

Does the substation support remote monitoring?

Yes. The transformer oil tank can be equipped with pressure gauges and temperature gauges with communication interfaces. The load switch can also be equipped with a travel switch to support remote monitoring, operation and maintenance.

What operating altitude is supported?

The product can be used at altitudes up to 4500m. When the altitude is above 2000m, plateau-type design should be adopted.

What type of project is this product suitable for?

It is suitable for photovoltaic power generation projects that require integrated voltage boosting, medium-voltage output and grid-connected power distribution equipment.

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